Nissan Leaf Battery Pack Terminal Cover - image

Files (3)

Terminal_Cover_Bottom_Rev2.stl

STL

438.7 KB

Terminal_Cover_Middle_Bottom_Combo_Rev1.stl

STL

424.4 KB

Terminal_Cover_Middle_Rev2.stl

STL

301.8 KB

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STL file	Role	Source size	PETG / ASA 20%	PETG / ASA 25%	100% solid	Recommendation
Terminal_Cover_Bottom_Rev2.stl	Cover / cap	438.7 KB STL	Slice file	Slice file	Slice file	Use PETG / ASA; check sealing faces and verify in slicer.
Terminal_Cover_Middle_Bottom_Combo_Rev1.stl	Cover / cap	424.4 KB STL	Slice file	Slice file	Slice file	Use PETG / ASA; check sealing faces and verify in slicer.
Terminal_Cover_Middle_Rev2.stl	Cover / cap	301.8 KB STL	Slice file	Slice file	Slice file	Use PETG / ASA; check sealing faces and verify in slicer.

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Mechanical/Functional

Nissan Leaf Battery Pack Terminal Cover

0 downloads57 views0 quality score

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Files

3 hosted model files

STL

Material

PETG or ASA for durability and heat resistance

Print time

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Supports

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Infill

20-30% infill for strength and moderate weight

Difficulty

Not rated — inspect geometry

Vehicle heat

Cabin/interior use; avoid high-heat zones

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CC BY

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The file license permits commercial reuse, subject to any applicable attribution or share-alike terms. License status does not verify vehicle fitment, OEM rights, design patents, or safety.

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Description

This is a set of files for creating a terminal cover for a custom, 5-pack Nissan Leaf battery. We used this terminal cover for our PPPRS battery for the 2016 Race in Detroit. The posted files include mods that I would have preferred while I was designing the piece. If you would like the original files as shown in the images, download the.zip file. These components are a mix between 3D printed and laser cut parts: 1. Bottom (3D Printed): Bracket with captive nuts (6/32) that slides over the battery terminals and is held via friction, battery terminal latches and copper interconnects. 2. Middle (3D Printed or Laser Cut): Spacer piece between the bottom and top. 3. Top (Laser Cut): ~1/4" clear acrylic cover *EDIT* I added a bottom-middle combo piece that may be printed as a single piece as opposed to the 2 separate bottom and middle pieces.