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NSX LED Headlight Dust Caps - image
Light Covers

NSX LED Headlight Dust Caps

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Use the part context as a starting point, then confirm geometry-dependent values in your slicer.

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Material start

PETG or ABS for durability and heat resistance

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Strength start

20-50% infill for a balance between strength and weight

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Orientation / supports

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Exact totals

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Vehicle exposure

UV/weather exposure — ASA is the starting point

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CC BY-NC-SA
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Files stay with the original publisher; this catalog entry does not grant hosting or resale rights. License status does not verify vehicle fitment, OEM rights, design patents, or safety.

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Description

These are LED headlight dust caps for the 1991-2001 Acura/Honda NSX. It features three downward-facing vents designed to keep water out while letting the LED modules breathe. The LED fan pulls cooling air through the rear vent. Air passes through the heat sink and exits via the two side vents. Heat sinks on LED bulbs vary significantly in size from one vendor to another so I've provided a range of cap sizes that should accomodate any LED of your choice. I haven't tested every size though so it's your responsibility to make sure your cap doesn't interfere with other components of the vehicle or cause any other problems. I printed mine in black ABS. I like ABS for this application because it's fairly tough and heat-resistant. However warping is often an issue with ABS so it can be a pain to print. You could also try PET-G which is very similar to the OEM cap material which is fiber-reinforced PET-G. I do not recommend PLA for this application.

Compatible Cars

Published Jun 27, 2026Updated Aug 11, 2026

Originally published on thingiverse.com by Russell Salerno (rssalerno) · License: CC BY-NC-SA

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