Toyota Tacoma Headlight Access Panel Clip

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Product references matched to the published material guidance. Confirm diameter, heat resistance, colour, and printer compatibility.
| Referenced item | What to verify | Price & availability |
|---|---|---|
| PETG filamentAmazon · Affiliate link | Amazon product page for 1.75 mm PETG; confirm colour, spool size, print temperature, seller, and delivery region. | Check price at Amazon |
| ASA filamentAmazon · Affiliate link | Amazon product page for 1.75 mm ASA; use an enclosure and suitable ventilation, and confirm seller and regional availability. | Check price at Amazon |
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The file license permits commercial reuse, subject to any applicable attribution or share-alike terms. License status does not verify vehicle fitment, OEM rights, design patents, or safety.
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Sean Brennan (zettix)Designers selling from the US, Canada, the UK, the EU/EEA (except Iceland), Switzerland and Gibraltar can also list separate original designs for sale and receive 80% of the listing price, paid out by Stripe in your local currency (conversion fees may apply). Claiming credits you here; it doesn't put this imported part up for sale.
Description
On the 1996-2000 Toyota Tacoma, an access panel below the headlight must be removed to remove the headlight housing, as shown in the picture. The small metal rectangular panel is held in position with a sheet metal screw and a plastic retention clip. It is very common for these to break. To fabricate, I scanned a broken part on a flat bed scanner. I then used The Gimp to create a path from a a selection of the outline. I then exported the path as in SVG using the path dialogue. After importing the path to Blender, I converted it to a mesh, and then used extrude and fill to create the object. I then fabricated the spring leaves and retention pin using Blender, and exported the part as an STL. Using Ultimaker, a Creality printer, and PETG, I printed two of the clips and now my access panels are looking smart again.
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Originally published on thingiverse.com by Sean Brennan (zettix) · License: CC0
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